NORMAL MAINTENANCE SERVICE SCHEDULES
CAUTION: The following service schedules refer to vehicles driven
under normal operating conditions. For vehicles driven under severe conditions, additional services may be necessary. See SEVERE SERVICE REQUIREMENTS (PERFORM W/SERVICE SCHEDULES) above in this article for additional service requirements.
5,000 MILE (8,000 KM) SERVICE
5,000 MILE (8,000 KM) SERVICE
Service Or Inspect
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Curb & Fast Idle Speed
7,500 MILE (12,000 KM) SERVICE
7,500 MILE (12,000 KM) SERVICE
Service Or Inspect
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Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System
Inspect Exhaust System
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Rotate Tires and Adjust Air Pressure (Including Spare)
Replace
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Engine Oil
Oil Filter
Rear Axle Fluid (Limited Slip)
Lubrication Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid Capacities
Application (1) Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts. (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
15,000 MILE (24,000 KM) SERVICE
15,000 MILE (24,000 KM) SERVICE
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Check Exhaust System & Heat Shielding
Clean Battery and Battery Terminals
Accessory Drive Belts
Inspect Brake System
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Inspect Front Wheel Bearings (4WD)
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift/Clutch Interlock Operation
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges
Lubricate Door Locks
Check Body Drain Holes
Rotate Tires and Adjust Air Pressure
Replace
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Engine Oil
Oil Filter
Automatic Transmission Fluid, Filter and Adjust Bands
Lubrication Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid Capacities
Application
(1) Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
22,500 MILE (36,000 KM) SERVICE
22,500 MILE (36,000 KM) SERVICE
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Fuel Lines, Connections and Valves (CNG Models)
Check Cooling System Hoses and Clamps
Check Exhaust System & Heat Shielding
Lube Parking Brake Ratio Lever Pivot
Lube Manual Gearshift Control (4WD Transfer Case)
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Inspect/Repack Front Wheel Bearings (2WD Models)
Inspect Front Brake Pads & Rotors
Lubricate Caliper Slide Rails
Inspect Rear Brake Linings & Drums
Inspect Brake System Hoses & Lines
Inspect Shocks for Leakage
Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare)
Replace
Engine Oil
Oil Filter
Lubrication Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid Capacities
Application (1) Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts. (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
30,000 MILE (48,000 KM) SERVICE
30,000 MILE (48,000 KM) SERVICE
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Check Exhaust System & Heat Shielding
Inspect Front Wheel Bearings (4WD)
Clean Battery and Battery Terminals
Adjust Drive Belt Tension
Accessory Drive Belts
Clean Choke Linkage
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Suspension Bushings, Springs, Arms & Rear Jounce Bumpers
Parking Brake System
Lubricate Body Components
Inspect Shocks for Leakage
Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare)
Replace
Engine Oil
Oil Filter
Spark Plugs
Air Filter Element
PCV Filter
Fuel Filter
Lubrication Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid Capacities
Application
(1) Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
Service Labor Times
Application
2.5L
Automatic Transmission
(1) Hours
5.6
Manual Transmission 4.9
2.8L
Automatic Transmission 5.8
Manual Transmission 5.1
4.0L
Automatic Transmission 5.7
Manual Transmission 5.0
(1) - Add .8 hr. for vehicles equipped with 4WD.
37,500 MILE (60,000 KM) SERVICE
37,500 MILE (60,000 KM) SERVICE
Service Or Inspect
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Verify Last Major Service Was Performed
Check Fluid Levels
Check Fuel Lines, Connections
Check Cooling System Hoses and Clamps
Check Exhaust System & Heat Shielding
Inspect Brake System
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Rotate Tires and Adjust Air Pressure (Including Spare)
Replace
Engine Oil
Oil Filter, if it has not been changed in the last 12 months
Manual Transmission Fluid
Automatic Transmission Fluid, Filter and Adjust Bands
Transfer Case Fluid
Lubrication Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid Capacities
Application (1) Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts. (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
45,000 MILE (72,000 KM) SERVICE
45,000 MILE (72,000 KM) SERVICE i
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Fuel Lines, Connections
Check Cooling System Hoses and Clamps
Check Coolant Strength
Clean Battery and Battery Terminals
Accessory Drive Belts
Check Exhaust System & Heat Shielding
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift/Clutch Interlock Operation
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Lube Parking Brake Ratio Lever Pivot
Lube Manual Gearshift Control (4WD Transfer Case)
Inspect/Repack Front Wheel Bearings (2WD Models)
Inspect Front Brake Pads & Rotors
Lubricate Caliper Slide Rails
Inspect Rear Brake Linings & Drums
Inspect Brake System Hoses & Lines
Inspect Shocks for Leakage
Inspect Tire Wear Pattern
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges
Lubricate Door Locks
Check Body Drain Holes
Rotate Tires and Adjust Air Pressure
Replace
Engine Oil
Oil Filter
Automatic Transmission Fluid, Filter and Adjust Bands
Flush and Fill Engine Coolant, if not done in last 36 months
Lubrication Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1)
Gasoline Engine
Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid Capacities
Application (1) Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts. (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
52,500 MILE (84,000 KM) SERVICE
52,500 MILE (84,000 KM) SERVICE
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Fuel Lines, Connections
Check Cooling System Hoses and Clamps
Check Exhaust System & Heat Shielding
Curb & Fast Idle Speed
Clean Choke Linkage
Ignition Timing
Inspect Brake System
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Rotate Tires and Adjust Air Pressure (Including Spare)
Replace
Engine Oil
Oil Filter, if it has not been changed in the last 12 months
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