I Flush and Fill Engine Coolant, if not done in last 36 months
Lubrication
Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
60,000 MILE (96,000 KM) SERVICE
60,000 MILE (96,000 KM) SERVICE
|
Service Or Inspect |
|
|
|
Verify Last Major Service Was Performed |
|
|
Check Fluid Levels |
|
|
Check Cooling System Hoses and Clamps |
|
|
Check Coolant Strength |
|
|
Check Accessory Drive Belts |
|
|
Check Exhaust System & Heat Shielding |
|
|
Clean Battery and Battery Terminals |
|
|
Clean and Lubricate Crankcase Inlet Air Cleaner |
|
|
Inspect Brake System |
|
|
Inspect Exhaust System |
|
|
Adjust Drive Belt Tension |
|
|
Adjust Idle - Propane Method (1987-88 Carbureted Only) |
Choke Linkage
Ignition Timing
Lubricate Manifold Heat Control Valve (if equipped)
Clean PCV Breather (if equipped)
Clean EGR Passages (if equipped)
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Inspect Front Wheel Bearings (4WD)
Suspension Bushings, Springs, Arms & Rear Jounce Bumpers
Parking Brake System
Inspect Shocks for Leakage
Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare)
Replace l
Engine Oil
Oil Filter
Spark Plugs
Ignition Cables
Distributor Cap and Rotor
Air Filter Element
EGR Valve & Tube (1987-92)
Vacuum Operated Emission Components (1987-92)
PCV Valve (1)
Drive Belt (V-Type) (2)
Flush and Fill Engine Coolant, if not done in last 24 months
Automatic Transmission Fluid, Filter and Adjust Bands
Accessory Drive Belts
Fuel Filter
Emission System Vacuum Hoses
Ignition Wires
Distributor Cap & Rotor
Battery
(1) - Replacement is recommended by Chrysler at this time, but it is not required to maintain the warranty on the PCV valve.
(2) - Check and replace as needed.
Lubrication
Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
Service Labor Times
Application Hours
2.5L
Automatic Transmission 3.5
Manual Transmission 3.5
2.8L
Automatic Transmission 3.7
Manual Transmission 3.7
4.0L
Automatic Transmission 3.6
Manual Transmission 3.6
67,500 MILE (108,000 KM) SERVICE
67,500 MILE (108,000 KM) SERVICE
|
Service Or Inspect |
|
|
|
Verify Last Major Service Was Performed |
|
|
Check Fluid Levels |
|
|
Check Fuel Lines, Connections |
|
|
Check Cooling System Hoses and Clamps |
|
|
Check Exhaust System & Heat Shielding |
|
|
Inspect C/V Joint boots (4WD) |
|
|
Inspect Underside of Vehicle (Bolts & Threaded Fasteners) |
|
|
Check/Lube Manual Steering Gear |
|
|
Check Drive Shaft Seals |
|
|
Lubricate Ball Joints, Steering Linkage & Suspension |
|
|
Lube Drive Shaft U-Joints and Slip Splines |
|
|
Lube Front Axle Drive Joint and Pivot Bearings (4WD) |
|
|
Lube Parking Brake Ratio Lever Pivot |
|
|
Lube Manual Gearshift Control (4WD Transfer Case) |
|
|
Inspect/Repack Front Wheel Bearings (2WD Models) |
|
|
Inspect Front Brake Pads & Rotors |
|
|
Lubricate Caliper Slide Rails |
|
|
Inspect Rear Brake Linings & Drums |
|
|
Inspect Brake System Hoses & Lines |
|
|
Inspect Shocks for Leakage |
|
|
Inspect Tire Wear Pattern |
|
|
Rotate Tires and Adjust Air Pressure (Including Spare) |
|
Replace |
|
|
|
Engine Oil |
|
|
Oil Filter, if it has not been changed in the last 12 months |
|
Lubrication Specifications |
|
|
Application Specification Automatic Transmission Dexron-IIE ATF |
|
Above
30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts. (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts. (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
75,000 MILE (120,000 KM) SERVICE
75,000 MILE (120,000 KM) SERVICE
|
Service Or Inspect |
|
|
|
Verify Last Major Service Was Performed |
|
|
Check Fluid Levels |
|
|
Check Fuel Lines, Connections |
|
|
Check Cooling System Hoses and Clamps |
|
|
Check Coolant Strength |
|
|
Check Exhaust System & Heat Shielding |
|
|
Clean Battery and Battery Terminals |
|
|
Adjust Drive Belt Tension |
|
|
Inspect Brake System |
|
|
Check Operation of Horn, Wipers/Washers & All Exterior Lights |
|
|
Inspect Condition of Wiper Blades |
|
|
Check Headlight Alignment |
|
|
Check Seat Belt Webbing and Release Mechanisms |
|
|
Check Parking Brake Operation |
|
|
Check Shift/Clutch Interlock Operation |
|
|
Inspect C/V Joint boots (4WD) |
|
|
Inspect Underside of Vehicle (Bolts & Threaded Fasteners) |
|
|
Check/Lube Manual Steering Gear |
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges
Lubricate Door Locks
Check Body Drain Holes
Rotate Tires and Adjust Air Pressure
Replace
Engine Oil
Oil Filter
Manual Transmission Fluid
Automatic Transmission Fluid, Filter and Adjust Bands
Transfer Case Fluid
Flush
and Fill Engine Coolant, if not done in last 24
months
Lubrication
Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid Capacities
Application
(1) Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
82,500 MILE (132,000 KM) SERVICE
82,500 MILE (132,000 KM) SERVICE
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Exhaust System & Heat Shielding
Inspect Brake System
Inspect C/V Joint boots (4WD)
Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
Check/Lube Manual Steering Gear
Check Drive Shaft Seals
Lubricate Ball Joints, Steering Linkage & Suspension
Lube Drive Shaft U-Joints and Slip Splines
Lube Front Axle Drive Joint and Pivot Bearings (4WD)
Rotate Tires and Adjust Air Pressure (Including Spare)
Replace
Engine Oil
Oil Filter, if it has not been changed in the last 12 months
O2 Sensor (1987-89)
Flush and Fill Engine Coolant, if not done in last 24 months
Lubrication Specifications
Application Specification
Àutomatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
90,000 MILE (144,000 KM) SERVICE
90,000 MILE (144,000 KM) SERVICE
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Service Or Inspect |
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Verify Last Major Service Was Performed |
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Check Fluid Levels |
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Check Fuel Lines, Connections |
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Check Cooling System Hoses and Clamps |
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Check Coolant Strength |
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Clean Battery and Battery Terminals |
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Accessory Drive Belts |
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Clean Choke Linkage |
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Check Exhaust System & Heat Shielding |
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Check Operation of Horn, Wipers/Washers & All Exterior Lights |
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Inspect Condition of Wiper Blades |
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Check Headlight Alignment |
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Check Seat Belt Webbing and Release Mechanisms |
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Check Parking Brake Operation |
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Check Shift/Clutch Interlock Operation |
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Adjust Drive Belt Tension |
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Inspect C/V Joint boots (4WD) |
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Inspect Underside of Vehicle (Bolts & Threaded Fasteners) |
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Check/Lube Manual Steering Gear |
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Check Drive Shaft Seals |
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Lubricate Ball Joints, Steering Linkage & Suspension |
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Lube Drive Shaft U-Joints and Slip Splines |
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Lube Front Axle Drive Joint and Pivot Bearings (4WD) |
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