Lube Parking Brake Ratio Lever Pivot
Lube Manual Gearshift Control (4WD Transfer Case)
Inspect/Repack Front Wheel Bearings (2WD Models)
Inspect Front Brake Pads & Rotors
Lubricate Caliper Slide Rails
Inspect Rear Brake Linings & Drums
Inspect Brake System Hoses & Lines
Inspect Shocks for Leakage
Inspect Tire Wear Pattern
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges
Lubricate Door Locks
Check Body Drain Holes
Rotate Tires and Adjust Air Pressure
Replace
Engine Oil
Oil Filter
Air Filter Element
Fuel Filter
Spark Plugs
Automatic Transmission Fluid, Filter and Adjust Bands
PCV Filter
PCV Valve (1) (2)
Drive Belt (V-Type) (2) (3)
(1) - Replacement is recommended by Chrysler at this time, but it is not required to maintain the warranty on the PCV valve.
- Not required, if belt or PCV Valve was previously replaced
- Check and replace as needed.
Lubrication
Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts. (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
Service Labor
Times
Application (1)
Hours
2.5L
Automatic Transmission 5.6
Manual Transmission 4.9
2.8L
Automatic Transmission 5.8
Manual Transmission 5.1
4.0L
Automatic Transmission 5.7
Manual Transmission 5.0
(1) - Add .8 hr. for vehicles equipped with 4WD.
97,500 MILE (156,000 KM) SERVICE
97,500 MILE (156,000 KM) SERVICE
Service Or Inspect |
|
|
Verify Last Major Service Was Performed |
|
Check Fluid Levels |
|
Check Cooling System Hoses and Clamps |
|
Check Exhaust System & Heat Shielding |
|
Inspect Brake System |
|
Inspect Front Wheel Bearings |
|
Inspect C/V Joint boots (4WD) |
|
Inspect Underside of Vehicle (Bolts & Threaded Fasteners) |
|
Check/Lube Manual Steering Gear |
|
Check Drive Shaft Seals |
Lubricate
Ball Joints, Steering Linkage &
Suspension
Lube
Drive Shaft U-Joints and Slip Splines
Lube
Front Axle Drive Joint and Pivot Bearings (4WD)
Rotate
Tires and Adjust Air Pressure (Including Spare)
Replace
l
Engine Oil
Oil
Filter, if it has not been changed in the last 12 months
Lubrication
Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission
1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
105,000
MILE (168,000 KM)
SERVICE
105,000 MILE (168,000 KM) SERVICE
Service Or Inspect |
|
|
Verify Last Major Service Was Performed |
|
Check Fluid Levels |
|
Check Fuel Lines, Connections |
|
Check Cooling System Hoses and Clamps |
|
Check Coolant Strength |
|
Check Exhaust System & Heat Shielding |
Clean
Battery and Battery Terminals
Inspect
Brake System
Check
Operation of Horn, Wipers/Washers & All
Exterior Lights
Inspect
Condition of Wiper Blades
Check
Headlight Alignment
Check
Seat Belt Webbing and Release Mechanisms
Check
Parking Brake Operation
Check
Shift/Clutch Interlock Operation
Inspect
C/V Joint boots (4WD)
Inspect
Underside of Vehicle (Bolts & Threaded
Fasteners)
Check/Lube
Manual Steering Gear
Check
Drive Shaft Seals
Lubricate
Ball Joints, Steering Linkage & Suspension
Lube
Drive Shaft U-Joints and Slip Splines
Lube
Front Axle Drive Joint and Pivot Bearings (4WD)
Inspect
Front Wheel Bearings (4WD)
Lubricate
Weatherstripping with Silicone
Lubricate
Door Hinges
Lubricate
Door Locks
Check
Body Drain Holes
Rotate
Tires and Adjust Air Pressure
Replace
Engine
Oil
Oil
Filter
Flush
and Fill Engine Coolant, if not done in last 24 months
Lubrication
Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive
Axles SAE
75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door & Hood Hinges Light Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts. (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
112,500
MILE (180,000 KM)
SERVICE
112,500 MILE (180,000 KM) SERVICE i
Service Or Inspect
Verify
Last Major Service Was Performed
Check
Fluid Levels
Check
Cooling System Hoses and Clamps
Check
Coolant Strength
Clean
Battery and Battery Terminals
Check
Exhaust System & Heat Shielding
Check
Operation of Horn, Wipers/Washers & All
Exterior Lights
Inspect
Condition of Wiper Blades
Check
Headlight Alignment
Check
Seat Belt Webbing and Release Mechanisms
Check
Parking Brake Operation
Check
Shift/Clutch Interlock Operation
Inspect
C/V Joint boots (4WD)
Inspect
Underside of Vehicle (Bolts & Threaded
Fasteners)
Check/Lube
Manual Steering Gear
Check
Drive Shaft Seals
Lubricate
Ball Joints, Steering Linkage & Suspension
Lube
Drive Shaft U-Joints and Slip Splines
Lube
Front Axle Drive Joint and Pivot Bearings (4WD)
Lube
Parking Brake Ratio Lever Pivot
|
Lube Manual Gearshift Control (4WD Transfer Case) |
|
Inspect/Repack Front Wheel Bearings (2WD Models) |
|
Inspect Front Brake Pads & Rotors |
|
Lubricate Caliper Slide Rails |
|
Inspect Rear Brake Linings & Drums |
|
Inspect Brake System Hoses & Lines |
|
Inspect Shocks for Leakage |
|
Inspect Tire Wear Pattern |
|
Lubricate Weatherstripping with Silicone |
|
Lubricate Door Hinges |
|
Lubricate Door Locks |
|
Check Body Drain Holes |
|
Rotate Tires and Adjust Air Pressure |
Replace |
|
|
Engine Oil |
|
Oil Filter, if it has not been changed in the last 12 months |
|
Manual Transmission Fluid |
|
Automatic Transmission Fluid, Filter and Adjust Bands |
|
Transfer Case Fluid |
|
Flush and Fill Engine Coolant, if not done in last 24 months |
Lubrication Specifications |
|
Application Specification Automatic Transmission Dexron-IIE ATF |
Transfer
Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
120,000
MILE (192,000 KM)
SERVICE
120,000 MILE (192,000 KM) SERVICE
Service Or Inspect |
|
|
Verify Last Major Service Was Performed |
|
Check Fluid Levels |
|
Check Cooling System Hoses and Clamps |
|
Check Coolant Strength |
|
Check Accessory Drive Belts |
|
Check Exhaust System & Heat Shielding |
|
Clean Battery and Battery Terminals |
|
Adjust Drive Belt Tension |
|
Accessory Drive Belts |
|
Adjust Idle - Propane Method (1987-88) |
|
Ignition Timing |
|
Lubricate Manifold Heat Control Valve (3.9L & 5.2L Engines) |
|
Clean PCV Breather (3.9L & 5.2L Engines) |
|
Clean EGR Passages (if equipped) |
|
Inspect C/V Joint boots (4WD) |
|
Inspect Underside of Vehicle (Bolts & Threaded Fasteners) |
|
Check/Lube Manual Steering Gear |
|
Check Drive Shaft Seals |
|
Lubricate Ball Joints, Steering Linkage & Suspension |
|
Lube Drive Shaft U-Joints and Slip Splines |
|
Lube Front Axle Drive Joint and Pivot Bearings (4WD) |
|
Inspect Front Wheel Bearings (4WD) |
|
Clean and Lubricate Crankcase Inlet Air Cleaner |
|
Suspension Bushings, Springs, Arms & Rear Jounce Bumpers |
Parking
Brake System
Inspect
Shocks for Leakage
Inspect
Tire Wear Pattern
Rotate
Tires and Adjust Air Pressure (Including Spare)
Replace
l
Engine Oil
Oil
Filter
Spark
Plugs
Ignition
Cables
Distributor
Cap and Rotor
Air
Filter Element
Fuel
Filter
PCV
Valve
PCV
Filter
EGR
Valve & Tube (1987-92)
Vacuum
Operated Emission Components (1987-92)
PCV
Valve
Drive
Belt (V-Type) (2)
Flush
and Fill Engine Coolant, if not done in last 24 months
Automatic
Transmission Fluid, Filter and Adjust Bands
(1) -
Replacement is recommended by Chrysler at this
time, but it
is not required to maintain the warranty on the PCV valve.
(2) - Check and replace as needed.
Lubrication
Specifications
Application Specification
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Parking Brake Cable Guides NLGI Grade 2, GC-LB
Door
& Hood Hinges
Light
Engine Oil
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP
Steering Linkage (4) (5) NLGI Grade 2, GC-LB
Ball Joints (4) (6) NLGI Grade 2, GC-LB
Weatherstrip Silicone Spray Lubricant
Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
Fluid
Capacities
Application (1)
Quantity
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear
2.5
Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
Service
Labor Times
Application Hours
2.5L
Automatic Transmission 3.5
Manual Transmission 3.5
2.8L
Automatic Transmission 3.7
Manual Transmission 3.7
4.0L
Automatic Transmission 3.6
Manual Transmission 3.6
LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE
Application Fluid
Specifications
Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1) Gasoline Engine Temperature Range
Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD
Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60 F (16C) SAE 5W-30 API SH/CD
Drive Axles SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) SAE 80W-140 API GL-5
Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission SAE 75W-90 API GL-5
Manual Steering Box Multi-Purpose NLGI Grade 2EP
Power Steering Pump Power Steering Fluid
Transfer Case Dexron-IIE ATF
Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins GE 661 or DOW 111 Silicone Grease
Wheel Bearings Mopar Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints Mopar Multi-Purpose NLGI Grade 2EP
Steering Linkage (4)(5) Mopar Multi-mileage or equivalent
Ball Joints (4)(6) Mopar Multi-mileage or equivalent
Weatherstrip Silicone Spray Lubricant
- SAE 10W-30 SH/CD is preferred.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be
DRAINED and FLUSHED with clean mineral based (non-synthetic) axle lubricant. Then refill with new synthetic lube.
- Use low pressure grease gun to prevent seal damage.
- Fill until lubricant squeezes out from the base of seals.
- Fill ball joint until seal starts to swell.
FLUID
CAPACITIES
FLUID CAPACITIES TABLE
Application
Quantity (1)
A/C
System R-12 Refrigerant Capacity 36-40 Ozs.
Automatic Transmission 1984-86 (904 HD)
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.0 Qts. (7.6L)
1987-88
Fluid Change 4.0 Qts . (3 . 8L)
Overhaul (Dry Fill) 8.5 Qts. (8.0L)
Cooling System (2)
4-Cylinder 10.0 Qts. (9.5L)
6-Cylinder 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder 4.0 Qts. (3.8L)
6-Cylinder 6.0 Qts. (5.7L)
Fuel Tank
Standard 13.5 Gals. (51.1L)
Optional 20 Gals. (75.7L)
Manual Transmission (3)
AX4 (AISIN) 7.4 Pts. (3.5L)
T4 (Borg-Warner) 3.9 Pts. (1.8L)
AX5 (AISIN) 7.0 Pts. (3.3L)
T5 (Borg-Warner) 4.5 Pts. (2.1L)
Transfer Case 1985-86
Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)
1987
Selec-Trac 2.5 Pts. (1.2L)
Command-Trac 2.2 Pts . (1.0L)
1988
Selec-Trac 3.0 Pts. (1.4L)
Command-Trac 2.2 Pts . (1.0L)
Drive Axles (3)
Front 2.5 Pts. (1.2L)
Front (Disconnect Housing) 5.0 Ozs. (0.15L)
Rear 2.5 Pts. (1.2L)
Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
- Includes 2.3 qts. for coolant recovery bottle.
- Fill to bottom of filler plug hole.
- Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.