Online Manual Jeep > Jeep Cherokee > Jeep Cherokee (XJ) > 1984 - 1991 > scheduled services gas > NORMAL MAINTENANCE SERVICE SCHEDULES part 2

I Flush and Fill Engine Coolant, if not done in last 36 months

Lubrication Specifications
Application Specification

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

  1. - SAE 10W-30 SH/CD is preferred.

  2. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

  1. - Use low pressure grease gun to prevent seal damage.

  2. - Fill until lubricant squeezes out from the base of seals.

  3. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts . (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

  1. - Includes 2.3 qts. for coolant recovery bottle.

  2. - Fill to bottom of filler plug hole.

  3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

60,000 MILE (96,000 KM) SERVICE

60,000 MILE (96,000 KM) SERVICE



Service Or Inspect


Verify Last Major Service Was Performed


Check Fluid Levels


Check Cooling System Hoses and Clamps


Check Coolant Strength


Check Accessory Drive Belts


Check Exhaust System & Heat Shielding


Clean Battery and Battery Terminals


Clean and Lubricate Crankcase Inlet Air Cleaner


Inspect Brake System


Inspect Exhaust System


Adjust Drive Belt Tension


Adjust Idle - Propane Method (1987-88 Carbureted Only)

Choke Linkage

Ignition Timing

Lubricate Manifold Heat Control Valve (if equipped)

Clean PCV Breather (if equipped)

Clean EGR Passages (if equipped)

Inspect C/V Joint boots (4WD)

Inspect Underside of Vehicle (Bolts & Threaded Fasteners)

Check/Lube Manual Steering Gear

Check Drive Shaft Seals

Lubricate Ball Joints, Steering Linkage & Suspension

Lube Drive Shaft U-Joints and Slip Splines

Lube Front Axle Drive Joint and Pivot Bearings (4WD)

Inspect Front Wheel Bearings (4WD)

Suspension Bushings, Springs, Arms & Rear Jounce Bumpers

Parking Brake System

Inspect Shocks for Leakage

Inspect Tire Wear Pattern

Rotate Tires and Adjust Air Pressure (Including Spare)

Replace l

Engine Oil

Oil Filter

Spark Plugs

Ignition Cables

Distributor Cap and Rotor

Air Filter Element

EGR Valve & Tube (1987-92)

Vacuum Operated Emission Components (1987-92)

PCV Valve (1)

Drive Belt (V-Type) (2)

Flush and Fill Engine Coolant, if not done in last 24 months

Automatic Transmission Fluid, Filter and Adjust Bands

Accessory Drive Belts

Fuel Filter

Emission System Vacuum Hoses

Ignition Wires

Distributor Cap & Rotor

Battery

(1) - Replacement is recommended by Chrysler at this time, but it is not required to maintain the warranty on the PCV valve.

(2) - Check and replace as needed.

Lubrication Specifications
Application Specification

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

  1. - SAE 10W-30 SH/CD is preferred.

  2. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

  1. - Use low pressure grease gun to prevent seal damage.

  2. - Fill until lubricant squeezes out from the base of seals.

  3. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts . (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

  1. - Includes 2.3 qts. for coolant recovery bottle.

  2. - Fill to bottom of filler plug hole.

  3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

Service Labor Times

Application Hours

2.5L

Automatic Transmission 3.5

Manual Transmission 3.5

2.8L

Automatic Transmission 3.7

Manual Transmission 3.7

4.0L

Automatic Transmission 3.6

Manual Transmission 3.6

67,500 MILE (108,000 KM) SERVICE

67,500 MILE (108,000 KM) SERVICE

Service Or Inspect


Verify Last Major Service Was Performed


Check Fluid Levels


Check Fuel Lines, Connections


Check Cooling System Hoses and Clamps


Check Exhaust System & Heat Shielding


Inspect C/V Joint boots (4WD)


Inspect Underside of Vehicle (Bolts & Threaded Fasteners)


Check/Lube Manual Steering Gear


Check Drive Shaft Seals


Lubricate Ball Joints, Steering Linkage & Suspension


Lube Drive Shaft U-Joints and Slip Splines


Lube Front Axle Drive Joint and Pivot Bearings (4WD)


Lube Parking Brake Ratio Lever Pivot


Lube Manual Gearshift Control (4WD Transfer Case)


Inspect/Repack Front Wheel Bearings (2WD Models)


Inspect Front Brake Pads & Rotors


Lubricate Caliper Slide Rails


Inspect Rear Brake Linings & Drums


Inspect Brake System Hoses & Lines


Inspect Shocks for Leakage


Inspect Tire Wear Pattern


Rotate Tires and Adjust Air Pressure (Including Spare)

Replace


Engine Oil


Oil Filter, if it has not been changed in the last 12 months

Lubrication Specifications

Application Specification

Automatic Transmission Dexron-IIE ATF
Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (1)
Gasoline Engine
Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

  1. - SAE 10W-30 SH/CD is preferred.

  2. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

  1. - Use low pressure grease gun to prevent seal damage.

  2. - Fill until lubricant squeezes out from the base of seals.

  3. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts. (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts. (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

  1. - Includes 2.3 qts. for coolant recovery bottle.

  2. - Fill to bottom of filler plug hole.

  3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

75,000 MILE (120,000 KM) SERVICE

75,000 MILE (120,000 KM) SERVICE



Service Or Inspect


Verify Last Major Service Was Performed


Check Fluid Levels


Check Fuel Lines, Connections


Check Cooling System Hoses and Clamps


Check Coolant Strength


Check Exhaust System & Heat Shielding


Clean Battery and Battery Terminals


Adjust Drive Belt Tension


Inspect Brake System


Check Operation of Horn, Wipers/Washers & All Exterior Lights


Inspect Condition of Wiper Blades


Check Headlight Alignment


Check Seat Belt Webbing and Release Mechanisms


Check Parking Brake Operation


Check Shift/Clutch Interlock Operation


Inspect C/V Joint boots (4WD)


Inspect Underside of Vehicle (Bolts & Threaded Fasteners)


Check/Lube Manual Steering Gear

Check Drive Shaft Seals

Lubricate Ball Joints, Steering Linkage & Suspension

Lube Drive Shaft U-Joints and Slip Splines

Lube Front Axle Drive Joint and Pivot Bearings (4WD)

Lubricate Weatherstripping with Silicone

Lubricate Door Hinges

Lubricate Door Locks

Check Body Drain Holes

Rotate Tires and Adjust Air Pressure

Replace

Engine Oil

Oil Filter

Manual Transmission Fluid

Automatic Transmission Fluid, Filter and Adjust Bands

Transfer Case Fluid

Flush and Fill Engine Coolant, if not done in last 24 months
Lubrication Specifications
Application Specification

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

  1. - SAE 10W-30 SH/CD is preferred.

  2. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

  1. - Use low pressure grease gun to prevent seal damage.

  2. - Fill until lubricant squeezes out from the base of seals.

  3. - Fill ball joint until seal starts to swell.

Fluid Capacities

Application

(1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts . (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

  1. - Includes 2.3 qts. for coolant recovery bottle.

  2. - Fill to bottom of filler plug hole.

  3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

82,500 MILE (132,000 KM) SERVICE

82,500 MILE (132,000 KM) SERVICE

Service Or Inspect

Verify Last Major Service Was Performed

Check Fluid Levels

Check Cooling System Hoses and Clamps

Check Exhaust System & Heat Shielding

Inspect Brake System

Inspect C/V Joint boots (4WD)

Inspect Underside of Vehicle (Bolts & Threaded Fasteners)

Check/Lube Manual Steering Gear

Check Drive Shaft Seals

Lubricate Ball Joints, Steering Linkage & Suspension

Lube Drive Shaft U-Joints and Slip Splines

Lube Front Axle Drive Joint and Pivot Bearings (4WD)

Rotate Tires and Adjust Air Pressure (Including Spare)

Replace

Engine Oil

Oil Filter, if it has not been changed in the last 12 months

O2 Sensor (1987-89)

Flush and Fill Engine Coolant, if not done in last 24 months

Lubrication Specifications

Application Specification

utomatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

  1. - SAE 10W-30 SH/CD is preferred.

  2. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

  1. - Use low pressure grease gun to prevent seal damage.

  2. - Fill until lubricant squeezes out from the base of seals.

  3. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts . (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

  1. - Includes 2.3 qts. for coolant recovery bottle.

  2. - Fill to bottom of filler plug hole.

  3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

90,000 MILE (144,000 KM) SERVICE

90,000 MILE (144,000 KM) SERVICE



Service Or Inspect


Verify Last Major Service Was Performed


Check Fluid Levels


Check Fuel Lines, Connections


Check Cooling System Hoses and Clamps


Check Coolant Strength


Clean Battery and Battery Terminals


Accessory Drive Belts


Clean Choke Linkage


Check Exhaust System & Heat Shielding


Check Operation of Horn, Wipers/Washers & All Exterior Lights


Inspect Condition of Wiper Blades


Check Headlight Alignment


Check Seat Belt Webbing and Release Mechanisms


Check Parking Brake Operation


Check Shift/Clutch Interlock Operation


Adjust Drive Belt Tension


Inspect C/V Joint boots (4WD)


Inspect Underside of Vehicle (Bolts & Threaded Fasteners)


Check/Lube Manual Steering Gear


Check Drive Shaft Seals


Lubricate Ball Joints, Steering Linkage & Suspension


Lube Drive Shaft U-Joints and Slip Splines


Lube Front Axle Drive Joint and Pivot Bearings (4WD)