Lube Parking Brake Ratio Lever Pivot

Lube Manual Gearshift Control (4WD Transfer Case)

Inspect/Repack Front Wheel Bearings (2WD Models)

Inspect Front Brake Pads & Rotors

Lubricate Caliper Slide Rails

Inspect Rear Brake Linings & Drums

Inspect Brake System Hoses & Lines

Inspect Shocks for Leakage

Inspect Tire Wear Pattern

Lubricate Weatherstripping with Silicone

Lubricate Door Hinges

Lubricate Door Locks

Check Body Drain Holes

Rotate Tires and Adjust Air Pressure

Replace

Engine Oil

Oil Filter

Air Filter Element

Fuel Filter

Spark Plugs

Automatic Transmission Fluid, Filter and Adjust Bands

PCV Filter

PCV Valve (1) (2)

Drive Belt (V-Type) (2) (3)

(1) - Replacement is recommended by Chrysler at this time, but it is not required to maintain the warranty on the PCV valve.

2. - Not required, if belt or PCV Valve was previously replaced

3. - Check and replace as needed.

Lubrication Specifications
Application Specification

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

2. - SAE 10W-30 SH/CD is preferred.

3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

2. - Use low pressure grease gun to prevent seal damage.

3. - Fill until lubricant squeezes out from the base of seals.

4. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts. (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

2. - Includes 2.3 qts. for coolant recovery bottle.

3. - Fill to bottom of filler plug hole.

4. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

Service Labor Times
Application (1) Hours

2.5L

Automatic Transmission 5.6

Manual Transmission 4.9

2.8L

Automatic Transmission 5.8

Manual Transmission 5.1

4.0L

Automatic Transmission 5.7

Manual Transmission 5.0

(1) - Add .8 hr. for vehicles equipped with 4WD.

97,500 MILE (156,000 KM) SERVICE

97,500 MILE (156,000 KM) SERVICE

Service Or Inspect
	Verify Last Major Service Was Performed
	Check Fluid Levels
	Check Cooling System Hoses and Clamps
	Check Exhaust System & Heat Shielding
	Inspect Brake System
	Inspect Front Wheel Bearings
	Inspect C/V Joint boots (4WD)
	Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
	Check/Lube Manual Steering Gear
	Check Drive Shaft Seals

Lubricate Ball Joints, Steering Linkage & Suspension

Lube Drive Shaft U-Joints and Slip Splines

Lube Front Axle Drive Joint and Pivot Bearings (4WD)

Rotate Tires and Adjust Air Pressure (Including Spare)

Replace

l

Engine Oil

Oil Filter, if it has not been changed in the last 12 months

Lubrication Specifications

Application Specification

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

2. - SAE 10W-30 SH/CD is preferred.

3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

2. - Use low pressure grease gun to prevent seal damage.

3. - Fill until lubricant squeezes out from the base of seals.

4. - Fill ball joint until seal starts to swell.

Fluid Capacities

Application (1) Quantity

Automatic Transmission

1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts . (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

2. - Includes 2.3 qts. for coolant recovery bottle.

3. - Fill to bottom of filler plug hole.

4. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

105,000 MILE (168,000 KM) SERVICE

105,000 MILE (168,000 KM) SERVICE

Service Or Inspect
	Verify Last Major Service Was Performed
	Check Fluid Levels
	Check Fuel Lines, Connections
	Check Cooling System Hoses and Clamps
	Check Coolant Strength
	Check Exhaust System & Heat Shielding

Clean Battery and Battery Terminals

Inspect Brake System

Check Operation of Horn, Wipers/Washers & All Exterior Lights

Inspect Condition of Wiper Blades

Check Headlight Alignment

Check Seat Belt Webbing and Release Mechanisms

Check Parking Brake Operation

Check Shift/Clutch Interlock Operation

Inspect C/V Joint boots (4WD)

Inspect Underside of Vehicle (Bolts & Threaded Fasteners)

Check/Lube Manual Steering Gear

Check Drive Shaft Seals

Lubricate Ball Joints, Steering Linkage & Suspension

Lube Drive Shaft U-Joints and Slip Splines

Lube Front Axle Drive Joint and Pivot Bearings (4WD)

Inspect Front Wheel Bearings (4WD)

Lubricate Weatherstripping with Silicone

Lubricate Door Hinges

Lubricate Door Locks

Check Body Drain Holes

Rotate Tires and Adjust Air Pressure

Replace

Engine Oil

Oil Filter

Flush and Fill Engine Coolant, if not done in last 24 months

Lubrication Specifications

Application Specification

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

2. - SAE 10W-30 SH/CD is preferred.

3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

2. - Use low pressure grease gun to prevent seal damage.

3. - Fill until lubricant squeezes out from the base of seals.

4. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts. (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

2. - Includes 2.3 qts. for coolant recovery bottle.

3. - Fill to bottom of filler plug hole.

4. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

112,500 MILE (180,000 KM) SERVICE

112,500 MILE (180,000 KM) SERVICE i

Service Or Inspect

Verify Last Major Service Was Performed

Check Fluid Levels

Check Cooling System Hoses and Clamps

Check Coolant Strength

Clean Battery and Battery Terminals

Check Exhaust System & Heat Shielding

Check Operation of Horn, Wipers/Washers & All Exterior Lights

Inspect Condition of Wiper Blades

Check Headlight Alignment

Check Seat Belt Webbing and Release Mechanisms

Check Parking Brake Operation

Check Shift/Clutch Interlock Operation

Inspect C/V Joint boots (4WD)

Inspect Underside of Vehicle (Bolts & Threaded Fasteners)

Check/Lube Manual Steering Gear

Check Drive Shaft Seals

Lubricate Ball Joints, Steering Linkage & Suspension

Lube Drive Shaft U-Joints and Slip Splines

Lube Front Axle Drive Joint and Pivot Bearings (4WD)

Lube Parking Brake Ratio Lever Pivot

	Lube Manual Gearshift Control (4WD Transfer Case)
	Inspect/Repack Front Wheel Bearings (2WD Models)
	Inspect Front Brake Pads & Rotors
	Lubricate Caliper Slide Rails
	Inspect Rear Brake Linings & Drums
	Inspect Brake System Hoses & Lines
	Inspect Shocks for Leakage
	Inspect Tire Wear Pattern
	Lubricate Weatherstripping with Silicone
	Lubricate Door Hinges
	Lubricate Door Locks
	Check Body Drain Holes
	Rotate Tires and Adjust Air Pressure
Replace
	Engine Oil
	Oil Filter, if it has not been changed in the last 12 months
	Manual Transmission Fluid
	Automatic Transmission Fluid, Filter and Adjust Bands
	Transfer Case Fluid
	Flush and Fill Engine Coolant, if not done in last 24 months
Lubrication Specifications
Application Specification Automatic Transmission Dexron-IIE ATF Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid Engine Coolant Alugard 340-2 & Water (50/50 Mixture) Engine Oil (1) Gasoline Engine Temperature Range Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD Less Than 60 F (16C) SAE 5W-30 API SH/CD Drive Axles SAE 75W-90 API GL-5 Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5 Drive Axles (Trailer Towing) SAE 80W-140 API GL-5 Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid Manual Transmission SAE 75W-90 API GL-5 Parking Brake Cable Guides NLGI Grade 2, GC-LB Door & Hood Hinges Light Engine Oil Manual Steering Box Multi-Purpose NLGI Grade 2EP Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

2. - SAE 10W-30 SH/CD is preferred.

3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

2. - Use low pressure grease gun to prevent seal damage.

3. - Fill until lubricant squeezes out from the base of seals.

4. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts . (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

2. - Includes 2.3 qts. for coolant recovery bottle.

3. - Fill to bottom of filler plug hole.

4. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

120,000 MILE (192,000 KM) SERVICE

120,000 MILE (192,000 KM) SERVICE

Service Or Inspect
	Verify Last Major Service Was Performed
	Check Fluid Levels
	Check Cooling System Hoses and Clamps
	Check Coolant Strength
	Check Accessory Drive Belts
	Check Exhaust System & Heat Shielding
	Clean Battery and Battery Terminals
	Adjust Drive Belt Tension
	Accessory Drive Belts
	Adjust Idle - Propane Method (1987-88)
	Ignition Timing
	Lubricate Manifold Heat Control Valve (3.9L & 5.2L Engines)
	Clean PCV Breather (3.9L & 5.2L Engines)
	Clean EGR Passages (if equipped)
	Inspect C/V Joint boots (4WD)
	Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
	Check/Lube Manual Steering Gear
	Check Drive Shaft Seals
	Lubricate Ball Joints, Steering Linkage & Suspension
	Lube Drive Shaft U-Joints and Slip Splines
	Lube Front Axle Drive Joint and Pivot Bearings (4WD)
	Inspect Front Wheel Bearings (4WD)
	Clean and Lubricate Crankcase Inlet Air Cleaner
	Suspension Bushings, Springs, Arms & Rear Jounce Bumpers

Parking Brake System

Inspect Shocks for Leakage

Inspect Tire Wear Pattern

Rotate Tires and Adjust Air Pressure (Including Spare)

Replace

l

Engine Oil

Oil Filter

Spark Plugs

Ignition Cables

Distributor Cap and Rotor

Air Filter Element

Fuel Filter

PCV Valve

PCV Filter

EGR Valve & Tube (1987-92)

Vacuum Operated Emission Components (1987-92)

PCV Valve

Drive Belt (V-Type) (2)

Flush and Fill Engine Coolant, if not done in last 24 months

Automatic Transmission Fluid, Filter and Adjust Bands

(1) - Replacement is recommended by Chrysler at this time, but it

is not required to maintain the warranty on the PCV valve.

(2) - Check and replace as needed.

Lubrication Specifications
Application Specification

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Parking Brake Cable Guides NLGI Grade 2, GC-LB

Door & Hood Hinges Light Engine Oil

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Multi-Purpose NLGI Grade 2EP

Steering Linkage (4) (5) NLGI Grade 2, GC-LB

Ball Joints (4) (6) NLGI Grade 2, GC-LB

Weatherstrip Silicone Spray Lubricant

Wheel Lug Nut Torque 95 ft. lbs. (129 N.m)

2. - SAE 10W-30 SH/CD is preferred.

3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be DRAINED and FLUSHED with clean mineral based axle lubricant. Then refill with new synthetic lube.

2. - Use low pressure grease gun to prevent seal damage.

3. - Fill until lubricant squeezes out from the base of seals.

4. - Fill ball joint until seal starts to swell.

Fluid Capacities
Application (1) Quantity

Automatic Transmission 1984-86 (904 HD)

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.0 Qts. (7.6L)

1987-88

Fluid Change 4.0 Qts . (3 . 8L)

Overhaul (Dry Fill) 8.5 Qts. (8.0L)

Cooling System (2)

4-Cylinder 10.0 Qts. (9.5L)

6-Cylinder 12.0 Qts. (11.4L)

Engine Oil

4-Cylinder 4.0 Qts. (3.8L)

6-Cylinder 6.0 Qts. (5.7L)

Fuel Tank

Standard 13.5 Gals. (51.1L)

Optional 20 Gals. (75.7L)

Manual Transmission (3)

AX4 (AISIN) 7.4 Pts. (3.5L)

T4 (Borg-Warner) 3.9 Pts. (1.8L)

AX5 (AISIN) 7.0 Pts. (3.3L)

T5 (Borg-Warner) 4.5 Pts. (2.1L)

Transfer Case 1985-86

Selec-Trac (229 Full-Time) 6.0 Pts. (2.8L)

Command-Trac (Part-Time 207) 4.5 Pts. (2.1L)

1987

Selec-Trac 2.5 Pts. (1.2L)

Command-Trac 2.2 Pts . (1.0L)

1988

Selec-Trac 3.0 Pts. (1.4L)

Command-Trac 2.2 Pts . (1.0L)

Drive Axles (3)

Front 2.5 Pts. (1.2L)

Front (Disconnect Housing) 5.0 Ozs. (0.15L)

Rear 2.5 Pts. (1.2L)

Rear (Trac-Lok) (4) 2.5 Pts. (1.2L)

(1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

2. - Includes 2.3 qts. for coolant recovery bottle.

3. - Fill to bottom of filler plug hole.

4. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive first, then add new fluid.

Service Labor Times

Application Hours

2.5L

Automatic Transmission 3.5

Manual Transmission 3.5

2.8L

Automatic Transmission 3.7

Manual Transmission 3.7

4.0L

Automatic Transmission 3.6

Manual Transmission 3.6

LUBRICATION SPECIFICATIONS

LUBRICATION SPECIFICATIONS TABLE

Application Fluid Specifications

Automatic Transmission Dexron-IIE ATF

Brake Master Cylinder DOT 3 (SAE J-1703F) Brake Fluid

Engine Coolant Alugard 340-2 & Water (50/50 Mixture)

Engine Oil (1) Gasoline Engine Temperature Range

Above 30 F (-1C) SAE 20W-40 Or 20W-50 API SH/CD

Above 0 F (-18C) SAE 10W-30 Or 10W-40 API SH/CD

Less Than 60 F (16C) SAE 5W-30 API SH/CD

Drive Axles SAE 75W-90 API GL-5

Drive Axles (Trac-Lok) (2) SAE 80W-140 API GL-5

Drive Axles (Trailer Towing) SAE 80W-140 API GL-5

Hydraulic Clutch DOT 3 (SAE J-1703F) Brake Fluid

Manual Transmission SAE 75W-90 API GL-5

Manual Steering Box Multi-Purpose NLGI Grade 2EP

Power Steering Pump Power Steering Fluid

Transfer Case Dexron-IIE ATF

Brake Caliper Bushings GE 661 or DOW 111 Silicone Grease

Caliper Slide Pins GE 661 or DOW 111 Silicone Grease

Wheel Bearings Mopar Multi-Purpose NLGI Grade GC-LB

Drive Shaft U-Joints Mopar Multi-Purpose NLGI Grade 2EP

Steering Linkage (4)(5) Mopar Multi-mileage or equivalent

Ball Joints (4)(6) Mopar Multi-mileage or equivalent

Weatherstrip Silicone Spray Lubricant

2. - SAE 10W-30 SH/CD is preferred.

3. - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant

additive when changing fluid.

(3) - For vehicles operating under heavy-duty towing conditions,

use SAE 75W-140 Synthetic lube.

NOTE: Before using SAE 75W-140 Synthetic the old fluid must be

DRAINED and FLUSHED with clean mineral based (non-synthetic) axle lubricant. Then refill with new synthetic lube.

2. - Use low pressure grease gun to prevent seal damage.

3. - Fill until lubricant squeezes out from the base of seals.

4. - Fill ball joint until seal starts to swell.

FLUID CAPACITIES

FLUID CAPACITIES TABLE

Application

Quantity (1)